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Rocket Lab to establish space structures complex in Maryland for advanced composite products

November 20, 2023

Rocket Lab USA, Inc. (Nasdaq: RKLB) has expanded their space systems business with a dedicated production and development complex designed to deliver a comprehensive suite of advanced composite products for the space industry and to further vertically integrate supply for the Company’s internal needs across launch and space systems.

Ribbon cutting for Rocket Lab’s Space Structures Complex in Middle River, Maryland.
(Photo: Business Wire)

To support its growing composite product line, Rocket Lab is establishing a Space Structures Complex in Middle River, Maryland, that will support the development and manufacture of carbon composite spacecraft buses, structural panels and assemblies, satellite dispensers, aerostructures and heat shields, composite overwrap pressure vessels, solar panel substrates, launch vehicle structures and more. The site will also play a role in the development and long-term supply of carbon composite structures for Rocket Lab’s new medium lift launch vehicle, Neutron.

Rocket Lab’s Space Structures Complex will be established in the 113,000 square foot former Lockheed Martin Vertical Launch Building in Middle River, which has been home to aerospace manufacturing since 1929.

The new complex builds on Rocket Lab’s deep heritage in advanced composite manufacturing, including the development of Electron, the world’s first carbon composite orbital launch vehicle, as well as the Company’s spacecraft buses, including the Photon Lunar spacecraft that delivered the CAPSTONE satellite to the Moon’s orbit for NASA in 2022. Rocket Lab also currently manufactures and launches its in-house designed carbon composite Maxwell satellite dispensers, as well as advanced solar array substrates. Expanding on these products, Rocket Lab’s new composite offering spans design and engineering, tooling and molds, manufacturing, assembly and testing for space applications.

To assist with project costs, in addition to significant support from Baltimore County, the Maryland Department of Commerce is providing a $1.56 million repayable loan through the Advantage Maryland program. Rocket Lab is also eligible for various other incentives and tax credits, including the Partnership for Workforce Quality program, the More Jobs for Marylanders program, and the state’s Job Creation Tax Credit.

Rocket Lab currently undertakes composite work for launch vehicles and spacecraft across its facilities in Long Beach, California, Albuquerque, New Mexico, as well as Auckland and Warkworth, New Zealand. Composite development and manufacturing will continue at these locations, while the establishment of the new production complex in Middle River, Maryland, enables Rocket Lab to expand operations in proximity to the Company’s growing assembly, integration and test complex in Virginia at the Mid-Atlantic Regional Spaceport and NASA Wallops Flight Facility, home to production, integration, and launch facilities for the Electron and Neutron rockets. The new Space Structures Complex expands Rocket Lab’s existing footprint in Maryland, where the Company already operates a manufacturing facility for satellite separation systems and CubeSat dispensers in Silver Spring.

“Rocket Lab is a world leader in advanced composites through our launch and spacecraft programs, so this is a natural progression as we continue growing our space systems offering,” said . “We have the experienced team, manufacturing and test equipment, established supply chain, and heritage to deliver reliable composite products to the space industry at scale, and because we’re deeply vertically integrated, we can do it fast and at competitive prices. We’re incredibly excited to bring advanced Rocket Lab composite products to market for our customers. We’re grateful for the support from the State of Maryland, Baltimore County, Maryland Department of Commerce, Governor Wes Moore, Senator Cardin and Senator Van Hollen, Congressman Ruppersberger and others who have welcomed us to the state. We look forward to building a bright future in aerospace manufacturing together.” — Peter Beck, CEO, Rocket Lab

“We are excited to support Rocket Lab in expanding Maryland’s efforts in the space industry. Renovating this significant Baltimore County site and creating dozens of new jobs will stimulate opportunity for the region, and we are certain that this new Rocket Lab location will become a prominent and successful facility in the state.” — Wes Moore, Governor of Maryland

Filed Under: Composites, Development Complex, Rocket Lab, Space Structures Complex

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